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Ⅰ. Accelerated Digital and Intelligent Transformation in the Energy Industry, with Power Assurance as a Core Necessity
Driven by the "dual carbon" goals and the digital transformation of the energy industry, a certain petroleum Jilin branch in China is comprehensively advancing data center upgrades and production line intelligent transformation under the group's "digital and intelligent" strategy. As the "nerve center" of enterprise operations, the stability, energy efficiency, and environmental adaptability of its data center and production line power supply systems have become key factors determining the success of the transformation. However, the aging UPS system that has been in operation for years is gradually exposing problems such as equipment obsolescence, high maintenance costs, and large power losses. Especially in the chemical production environment with high temperature, high humidity, and corrosive gases, traditional power supply solutions can no longer meet the strict requirements of modern production and data management.
Santak, an international brand with 40 years of experience in the power assurance field, has tailored a full-scenario UPS solution covering data centers and production lines for this petrochemical enterprise based on its rich experience and technical accumulation in process industries. Through the three-pronged approach of "equipment renewal + energy efficiency upgrade + intelligent operation and maintenance," it solves power supply pain points and empowers the enterprise's digital and intelligent transformation.
Ⅱ. Data Center Transformation: From "Stable Power Supply" to "Future-Ready"
The enterprise's data center bears the core computing power for business operations, production supervision, and "intelligent transformation and digital transformation." The downtime risks and capacity expansion bottlenecks caused by the aging original system have become the biggest hidden dangers on the transformation path. Santak has built a new-generation power supply system with "high reliability, high energy efficiency, and high flexibility" using the Castle 3C3 HD 500K UPS as the core:
1. Architectural Innovation: Modular Design Solves Traditional Pain Points
The Castle 3C3 HD adopts a unique internal modular design, integrating the high reliability of tower-type UPS and the flexible maintenance advantages of modular UPS. It supports online hot-swapping, significantly reducing fault repair time. The built-in filter protection device can withstand disturbances such as sudden load changes and voltage fluctuations, ensuring that the output power quality reaches medical-grade standards and completely eliminating data center downtime risks. Its redundant parallel technology reserves more than 50% capacity expansion space for the future, laying the foundation for the enterprise's deployment of new technologies such as 5G and AI.
2. Energy Efficiency Leap: ECO Mode助力Cost Reduction and Carbon Reduction
In terms of energy consumption management, the ECO mode of the 3C3 HD UPS achieves an efficiency of up to 99%, saving more than 30% energy compared to traditional equipment and saving over one million RMB in annual electricity costs. The full-color 7-inch LCD touchscreen real-time displays energy flow diagrams, load status, and battery health data. Combined with the intelligent battery management system (supporting multiple types of energy storage equipment such as lead-acid and lithium batteries), it extends battery life by 20% through three-stage charging (uniform charging, floating charging, and dormancy), reducing the total cost of the life cycle.
3. Integrated Power Supply and Energy Storage: Compatible with New Energy Layout
Aiming at the enterprise's plan to access DC energy storage systems, the 3C3 HD supports new energy storage equipment such as supercapacitors and lithium batteries, providing a seamless interface for future wind-solar-storage-charging integration and helping the enterprise build a "green data center" in line with the low-carbon transformation trend of the energy industry.
Ⅲ. Production Line Upgrade: Coping with Harsh Environments and Guarding the Production "Lifeblood"
The high-load operation, high-temperature, high-humidity, and corrosive gas environment of chemical production lines pose extreme challenges to the stability and environmental adaptability of UPS. The Santak Lingxiao PT3000 UPS system has become the "power guardian" of production lines with three core advantages:
1. High Power Density: Millisecond-Level Response for Stable Power Supply
The PT3000 adopts all-digital control technology, increasing the load-carrying capacity of core modules by 40%. In the face of instantaneous peak loads on production lines, it can achieve millisecond-level dynamic response, accurately suppressing voltage fluctuations and avoiding raw material waste and increased defective product rates caused by unstable power supply. The multi-machine parallel redundant architecture further reduces the risk of downtime due to faults to less than 0.1 seconds, ensuring continuous production operation.
2. Industrial-Grade Protection: Resistant to Harsh Environmental Erosion
Aiming at the corrosive gases and dust in chemical workshops, the PT3000 circuit board uses a three-layer dust and corrosion-resistant painting process, and key components are added with moisture-proof coatings. The protection rating reaches IP54, extending the service life by 30% compared to traditional equipment. Even in a high-temperature environment of 60℃, it can maintain stable full-load operation, completely solving the problem of premature equipment aging caused by the environment.
3. Intelligent Operation and Maintenance: Full-Time Monitoring for Risk Prevention
The built-in intelligent sensing system real-time collects equipment operation data. Through the mobile APP or PC terminal, more than 100 parameters such as load rate, battery status, and temperature and humidity can be remotely viewed, supporting multiple early warnings such as sound and light, email, and text messages. Maintenance personnel can predict faults without on-site inspections, increasing response efficiency by 70% and truly achieving a shift from "passive maintenance" to "active prevention."
Ⅳ. Joint Progress: From Equipment Supplier to Transformation Partner
This cooperation is not just an equipment replacement but also a deep collaboration between Santak and the petrochemical enterprise in energy management and intelligent development. Through the customized solution, Santak has helped the customer achieve:
Reliability Improvement: The risk of data center downtime is reduced by 95%, and the continuous production line operation time is increased to 99.99%;
Cost Optimization: Comprehensive energy consumption is reduced by 35%, maintenance costs are reduced by 40%, and the equipment life cycle is extended to more than 10 years;
Green Transformation: Supports the access of energy storage systems, reserving technical interfaces for the enterprise's future carbon footprint management.
As a benchmark case for power assurance in process industries, this transformation confirms Santak's technical implementation capabilities in complex scenarios. From data centers to smart manufacturing, Santak is becoming a core partner for the digital and intelligent transformation of heavy industries such as energy and chemicals with its three-dimensional empowerment of "products + scenarios + services," driving traditional industries to accelerate towards an efficient, green, and intelligent future with a stable "power heart."